LaborSave : Seamless Simplicity

How it works

LaborSave is the world’s first and most efficient raw material handling solution.
The patented, fully automated robotic system is loaded with a full pallet of raw material sacks via forklift or conveyor belt.
Mechanical claspers are used to pick up the top layer of sacks and carry them over a set of specially designed cutting blades, which cleanly cut open the sacks without producing sack shavings. The cut sacks are then shaken above the feed hopper and efficiently discharge the sack contents with an outstanding success emptying rate of more than 99.99%. The empty bags are ejected into the integrated empty sack compression chamber for disposal.
Once the last layer of sacks has been loaded, the empty pallet is removed from the system and a new full pallet is automatically loaded.

LaborSave Peripheral Equipment

The highly modular LaborSave system models can be accessorized with complementary peripheral equipment, which increase the efficiency of the sack emptying workstation even further. Add-on features, available during system installation and commissioning or later, augment functionality in accordance with specific customer needs and requirements.

Integrated empty bag compression

A built-in feature with all LaborSave standard models, the compression bin can compress and store up to 2,000 empty bags.

Full pallet feeding conveyor

An automatic conveyor belt, pre-loaded with up to 4 full pallets, syncs in real-time with the LaborSave system to streamline the automatic loading of full pallets into system with perfect timing and zero downtime, while allowing freeing forklift operators to handle other tasks before having to reload the conveyor with new full pallets.

Automatic cleaning system

A valuable add-on feature when LaborSave is used to unload different types of raw materials and there is a heightened sensitivity to contamination risk. The automatic cleaning system provides easy maintenance and cleaning when switching materials, ensuring no residues are left in the hopper.

Empty pallet removal conveyor and stacker

A synchronized conveyor belt removes empty pallets from the system and automatically stacks 20 pallets on average, regardless of pallet dimensions, reducing even further the possibility of machine or operators’ downtime.

Aspiration unit

The aspiration unit is generally required for handling highly sensitive, expensive, or dangerous powders. By hermetically sealing the bag cutting chamber and automatically releasing the powder unloaded into the feed hopper in preset intervals from the low-pressure atmosphere chamber, the aspiration unit ensures that there is no leakage of raw materials outside of the system. In addition to preventing contaminants from leaving the workstation, it also completely prevents outside dust and airborne contaminants from entering the hopper.

THE PROS AND PROS

ADVANTAGES

The highly durable and robust LaborSave system offers maximum efficiency in minimum floor space, is easy to install and operate and comes with a lifetime warranty. Increased capacity, improved workflow efficiency and greater operational flexibility, eliminated contamination risk, better use of raw materials, greater work safety and cleaner work environment, and significant saving on material loss and labor, translate into a typical ROI of less than 6 months.

More than 99.99%